The foundation of successful production lies in meticulous planning and clear communication. Gadgeon's initiation phase ensures that every aspect of your product is well-defined and aligned with business objectives.
The customer issued a purchase order with the requirements towards the item being produced.
Transfer of design artifacts to get a comprehensive understanding of product specifications, functionality, and target market.
Creates a detailed production plan with timelines, workflows, and cost estimations.
To work closely with design, engineering, and supply chain teams to ensure total alignment to the production process including test tool design, development of test jigs & evaluation kits and end-to-end inward QC process.
The prototyping phase is where your product idea starts to take shape. We prioritize rapid and accurate prototyping to validate concepts and eliminate potential issues.
Utilizing 3D printing, CNC machining, and other techniques for quick iterations.
Ensuring the prototype meets all functional, aesthetic, and performance requirements.
Rigorous testing to gather insights and refine the design before moving to production.
Finalize the bill of material for the product.
To complete the process of transfer from engineering team to the production team including finalization of qualification process and criteria, test tools & jigs acceptance, batch qualification, enclosure design (as applicable).
Selecting the right components is crucial for product quality, longevity, and cost control. Our team ensures optimal component selection tailored to your requirements.
We work closely with customers, in identifying reliable suppliers for high-quality and cost-effective components.
Ensuring components work seamlessly within the overall system design.
Prioritizing eco-friendly and energy-efficient components.
Physical procurement of the identified components as per the production plan and complete the inward QC inspection.
The fabrication phase involves translating designs into physical parts with precision and efficiency. Gadgeon leverages state-of-the-art tools and techniques to deliver superior results and works closely with it contract manufactures (CM).
Get the PCBs manufactured by the selected CM as per the design files supplied. Accept the fabricated PCBs through the defined inward QC process.
Assemble the PCBs with components and complete the PCB level testing and QC process as defined.
We bring together all components to assemble the final product and validate its performance against predefined criteria.
Comprehensive testing of the assembled product to verify performance and reliability. Inward QC for parts and Assemblies.
Inventory management, forecasting, and logistics coordination to maintain a steady flow of materials for production.
Ensuring the product meets industry standards and certifications, such as CE, FCC, or ISO.
Scaling up production requires careful planning and execution to maintain consistency and quality. Gadgeon ensures seamless transition from pilot runs to full-scale manufacturing.
Streamlining workflows for efficient large-scale production.
Gadgeon helps OEMs and ODMs manage their supply chains to achieve efficiency, cost-effectiveness, and resilience.
Collaborating with the design team to ensure that your product is optimized for large-scale production.
Conducting pilot runs and prototyping to validate the production process before full-scale manufacturing.
Coordinating logistics to ensure timely delivery of materials and finished products.
Management of shipping, warehousing, and distribution channels to ensure timely delivery of products to global markets.
Supporting your product post-launch is critical for customer satisfaction and brand loyalty. Gadgeon offers a suite of after-market services to ensure ongoing product success.
Proactively addressing component obsolescence to extend product lifecycle. Identify potential points of obsolescence and assess the impact and mitigation plan for the hardware. Our comprehensive obsolescence management process address technology refresh plan with modern alternatives, supply chain management, hardware and firmware design updates, testing, certification, and documentation.
Continuous improvement of product design to reduce costs and enhance performance.
Offering repair services and spare parts to support end-users. Services include - software updates and patch management, end-of-life planning, test tools management, custom product enhancements requested by customers, and product migration to new platforms and or environments.
Providing documentation, training, and customer support to ensure smooth product usage.
Reverse logistic support for returns, repairs, and end-of-life product management.
Partner with Gadgeon to streamline manufacturing, shorten lead times,
and uphold the highest quality standards at every stage of production.
Whether you're an OEM or ODM, Gadgeon can help you achieve smoother, more efficient production
processes while maintaining strict quality control and compliance standards.