The Need
A leading CNC cutting machine manufacturer struggled to consolidate data from its diverse machines, making it hard to monitor Overall Equipment Effectiveness (OEE). They needed a unified solution to streamline data collection and analysis, improve productivity, reduce downtime, and stay competitive globally.
Impacts Delivered
- 20% Boost in OEE – Significant improvement in machine efficiency and performance.
- Real-Time Insights for Smarter Decisions – Enhanced visibility empowered data-driven decision-making, optimizing operations.
- Proactive & Precise Maintenance - Automated alerts minimize unexpected failures, reducing downtime and maintenance costs.
Our Solution
- To address the challenges of data fragmentation and ineffective monitoring, we implemented a comprehensive data integration and analytics solution tailored to the manufacturer’s CNC machines.
- We consolidated data streams from PLCs across all machines into a unified, real-time dashboard, providing a single source of truth for monitoring performance. This streamlined approach eliminated data silos and enhanced visibility into machine operations.
- With effortless dashboard creation, users could design and publish intuitive, role-based dashboards equipped with write functionality, enabling them to interact with and act upon critical insights instantly.
- To ensure proactive maintenance, we implemented an automated alert system that detected anomalies and notified teams in real time. This minimized unexpected machine failures, reduced downtime, and improved overall efficiency.
- By centralizing all data on a single platform, the manufacturer gained comprehensive visibility into their CNC machine lineup. This enabled them to track performance, identify inefficiencies, and make informed decisions to enhance productivity.
- Through real-time monitoring, the system provided live updates on machine performance, allowing operators to quickly detect and resolve issues before they impacted operations. This contributed to faster, more informed decision-making and ensured continuous machine uptime.
- For OEE monitoring, we integrated and standardized data from multiple sources, streamlining operations and optimizing machine uptime, productivity, and maintenance efficiency.
Implementation Approach
Our implementation followed a structured, end-to-end process:
- Comprehensive Assessment – Conducted an in-depth evaluation of existing systems and data flows.
- Seamless Data Integration – Ensured smooth data collection from multiple CNC machines into a centralized platform.
- Customized Dashboards – Designed user-friendly dashboards tailored for different roles within the organization, featuring interactive capabilities.
- Training & Support – Provided extensive training to ensure maximum adoption and utilization of the new system.
This holistic approach empowered the manufacturer with a powerful, data-driven solution, transforming machine monitoring and operational efficiency while maintaining a competitive edge in the global market.
Technology & Tools
- Gadgeon’s IoT Solution Platform – Delpheon LiTE
