End-to-end Product Engineering partner for a leading UAV OEM from USA

The Need

A leading and fast-growing UAV Engineering company in the US was looking for an Engineering Partner who would take end-to-end Product Engineering ownership and support for Manufacturing with direct shipping to their end customers. 

Impacts Delivered
  • Full ownership of the production - component sourcing, PCB fabrication, assembly, inspection and QC, System integration, testing, packaging, and shipping.
  • Handling a production volume of 5000 plus boards with a cost savings of 35%.
Our Solution
  • Gadgeon took the complete ownership of the Product life Cycle phases:
  • Requirement specification phase
    • System design
    • Prototyping and verification
    • Pilot production
    • Mass production
    • After market support
  • System requirement, architecture, and critical component selection
  • PCB schematics and design (Rigid-plus up to 16 layers), Power calculation and optimization.
  • Addressed effectively all design challenges such as handling multi-radio frequencies like 2.4GHz, 1.8GHz, and 350MHz in a single PCB.
  • Enclosure design, 3D component placement, and EMI/EMC shield design.
  • Bring-up and Testing – Initial bring-up of the board followed by detailed Electrical interface validation(EVT) including interface and functional validation.
  • Integration testing of the firmware
  • Developed a fully automated test framework and jigs for the testing of the UAV boards and subsystems.
  • In-ward QC at all component and stage level
  • Full ownership of the production and supply chain and inventory management. 
  • Handling a production volume of 5000 plus boards with a cost savings of 35%.
  • Exporting the systems directly to end customers worldwide.
  • Obsolescence management for components for cost and availability
Tools & Technologies
  • Handling of multi- radio frequencies of 2.4GHz, 1.8GHz, and 350MHz in a single PCB.
  • Zoho Inventory for global inventory management
Production Management Process

Production Management Process

Inward QC and Inventory Management

Inward QC and Inventory Management

ODM Life Cycles Supported

ODM Life Cycles Supported


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