Gadgeon's Real-Time Production Monitoring (RTPM) solution enables manufacturers to connect their individual machines, production lines, and entire factory floor to acquire data across supply chains, inbound inspection points, inventory, logistics and fulfillment systems.
Today manufacturers depend on data collection and its insight to make quick course corrections on the production floor. This is driving the need for collecting real-time data from existing machines, external IoT sensors, PLCs and ERP systems.
The historian data facilitates offline, online analysis of conditions that generate a time-based trend of machine cycles and cycle time performance.
Machine-level data help to predict product quality problems and machine stability & reliability giving insights to OEE and accurate condition monitoring that drive MRO.
Access to real-time monitoring of machines, lines, and plant in the factory through an operator friendly digital twin based HMI.
Access real-time information across the enterprise - With our secure, local server-hosted or cloud-hosted solution, information can be accessed at any time to instantly make business decisions.
Measure and Optimize Production – Improved & advanced analytics using richer dataset acquired from machines can produce cycle time performance optimization leading to improved production scheduling and manufacturing operations.
The Digital twin helps you making informed decisions on production process such as capacity adjustments, inventory ordering, efforts to minimize stoppages or even new investments.
Use Case - Productivity
Productivity and quality trend- Visibility into accurate and timely operations data is a key step to improving productivity and quality.
Improve OEE, increase throughput, and optimize asset utilization.
Analyze process, parts and quality data - analysis based on machine-level data that can track product quality problems, machine stability, and reliability, and verify OEE.
Predict Asset Failure - Predictive maintenance metrics to the machine level including condition monitoring, frequency analysis, kurtosis and greater accuracy to drive MRO.
Reduce downtime - Insight into the most frequent downtime reasons help to focus on the downtime that hurts the business most.
Increase utilization - Asset utilization and downtime statistics allow you to maximize the usage of the right assets at the right time.
Use Case - Quality
Gain deeper insights into quality and productivity matrices that help identify the most impactful continuous improvement initiatives
Reduce scraps - Identify all types of defects that have an impact on production quality. Reduce scrap costs by focusing on the most critical defects
Increase first-yield pass - Capture real-time first-pass yield statistics and immediately identify variances that affect quality.
Measure changes and find trends to achieve quality objectives.
Process monitoring - Maintaining processes is important for operating a reliable business.
Set up alerts for processes so that they can be monitored and maintained.
We bring increased accuracy of tracking - production time, downtime, total parts created & rejected and parts remaining to be produced so on.
Accurate real-time visibility to manufacturing operations, assets, and parts
Improved quality, faster continuous improvement cycles at a reduced cost of quality
Efficient and streamlined Inventory reconciliation
Increased OEE accuracy
Improved facility management and utilization
Remote access to RTPM using factory's secure internet
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Gadgeon Systems Inc
881 Yosemite Way, Milpitas, CA 95035,
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