Manufacturing

Building digital assets (Data) while we infuse intelligence,
connectivity, and automation into your manufacturing
processes for enhanced efficiency, quality, and flexibility
while minimizing costs and accelerating time-to-market.

Manufacturing
Reduced Production time by more than 80% for a LiDAR Manufacturer using Automation. Read the story
Digital Transformation Initiatives to Drive Efficiency and Reduce Downtime for a Discrete Manufacturer. Read the story
A Heavy Equipment Manufacturer Elevated CNC machine Efficiency through IoT enabled Digitization. Read the story

Revolutionize
Manufacturing
operations

Data Collection from Heterogenic Sources in a Factory
  • We enable data collection in factories by integrating IoT sensors, devices, and IoT Gateway throughout the production floor.
  • Gadgeon's owns IoT solutions platform - Delpheon, that connects industrial assets, machines, and devices quickly, securely and efficiently.
  • Selection of right sensors for your specific applications.
  • Implementation of common communication protocols such as MQTT, HTTP/HTTPS, LoRaWAN, ZigBee, BLE, Wi-Fi, NB-IoT.
  • Data interchange standards such as JSON, Modbus, OPC-UA, BACnet, HART-IP, etc.
  • End-to-end cyber security services.
Real-time Remote Monitoring
  • Implementation of IoT-enabled remote monitoring solutions that continuously track the performance and health of equipment in real-time.
  • We enable the continuous monitoring of production parameters to ensure compliance with industry standards and regulatory requirements.
  • Real-time monitoring of parameters that offer deep insights into production performance, quality metrics, and energy consumption.
  • Remote diagnostics of equipment based on advanced data analytics of real-time data along with historical data.
  • Customized automatic alert systems that notify operators and maintenance teams of any critical issues or deviations from normal operating conditions.
Remote Diagnostics and Trouble Shooting of Equipment
  • We enable diagnosis and troubleshooting of equipment issues remotely.
  • With access to real-time data and historical performance records, can quickly identify the root cause of a problem and determine the appropriate corrective action.
  • Seamless integration with existing enterprise resource planning (ERP) systems, maintenance management systems (MMS), and other operational tools used by manufacturers.
  • We help minimize unplanned downtime, keeping the operations running smoothly.
  • Regular monitoring and timely maintenance extend the life of heavy equipment, maximizing the return on investment.
Process Optimization
  • IoT and technology enabled quality control solutions that continuously monitor production processes, identifying defects and variations in real-time.
  • Leveraging technologies such as Computer vision, video analytics, Robotic programming so on for process performance monitoring and optimization.
  • Quality control solutions for precise control of manufacturing processes, reducing variability, minimizing waste, and improving overall product quality.
  • Technology driven Process automation.
  • Data collection from across the production lines to monitor and optimize critical parameters such as temperature, pressure, flow rates, and chemical compositions in real-time.
Energy Management and Sustainability
  • Monitor and optimize energy consumption across manufacturing facilities, identifying opportunities for cost savings and sustainability improvements.
  • Integrate the different energy sources and through real-time monitoring promotes the usage of clean energy.
  • Sustainability & compliance.
  • Energy consumption monitoring and control.
  • Data collection and dashboarding solution.
  • Smart grid solutions for optimization of energy distribution.
  • Monitoring of safety and environmental parameters to track critical parameters such as emissions, temperature, and pressure, ensuring safe and compliant operations.
Predictive Maintenance
  • Predictive maintenance solutions utilize IoT sensors and advanced analytics to monitor the health of machines and equipment, predicting failures before they occur.
  • Proactive addressing of equipment maintenance.
  • Real-time monitoring and analytics solutions that offer deep insights into production performance, quality metrics, and energy consumption.
  • Enhanced product quality.
  • Ability to quickly adapt to changes.

Building digital assets
for next-level of growth

Medical Devices

Success Stories

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Real-time Monitoring and Control of Electrical Power Consumption Across Plants of a Manufacturing Group, Reducing Power Cost.

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Developed an Integrated IoT Solution that Reduced Capping Process QA Rejects by More than 70% in a Wine Bottling Plant.

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Cloud and Augmented technology based heavy equipment maintenance platform for Aircraft engines and oil-field equipment.

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Transform your
Manufacturing
operations!

Contact us today to elevate your manufacturing capabilities
and stay ahead in a competitive landscape!

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Us

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