The Need
Our client a well-established player in the discrete manufacturing space, producing high-quality industrial machinery used across various sectors.
As competition increased and customer expectations evolved, the company sought to enhance its operations and differentiate itself by leveraging digital technologies. The key challenges included inefficient production processes, high operational costs, and a lack of real-time visibility into plant operations.
Impacts Delivered
- 30% Reduction in Downtime, leading to increased machine utilization and higher productivity.
- Enabled real-Time decision-making
- Reduced the overall operational costs using monitoring and controlling of Electrical power consumption
Our Solution
Data Integration
- Consolidated data streams from the PLCs across all machines and production lines into a unified, coherent dashboard.
Effortless Dashboard creation
- Allowed for the easy creation and publishing of intuitive dashboards, offering actionable insights briefly with Write Functionality.
Automated alerts and Notifications
- Implemented a system for real-time alerts, enabling proactive maintenance and minimizing machine downtime.
The centralized platform
- Provided comprehensive visibility by combining data from multiple machines and production lines, resulting in better monitoring, spotting issues, and making decisions to boost productivity and efficiency.
Real-time Monitoring
- Offered live updates on machine performance to quickly spot and fix issues.
- This enabled faster and informed decisions to keep machines running smoothly and avoid downtime.
Predictive Maintenance
- Gadgeon developed a predictive maintenance solution that could forecast potential machine failures before they occurred.
- This allowed the client to schedule maintenance proactively, minimizing unplanned downtime and improving machine utilization.
Tools & Technologies
- Gadgeon’s Delpheon Platform
Representative Dashboard
