How an EV-Focused GCC Ramped Up and Rolled Out a New Practice in Weeks Rather Than Months

Global Capability Centers (GCCs) are now essential in enabling companies to innovate and simplify processes in today's hectic environment. For sectors like Electric Vehicles (EVs), where time-to-market and technology developments are critical, it is clear that the capacity to quickly create and implement ideas will define success.

One such success tale is of an EV-oriented GCC that teamed with Gadgeon to address a crucial issue: Deploying a smart, networked EV charger controller in weeks instead of months. This ambitious timeline came true with Gadgeon's demonstrated knowledge in end-to-end product development and its capacity to churn out Proof of Concepts (POCs) rapidly.

This blog explores the challenges encountered, the solutions put in place, and the results obtained while highlighting why Gadgeon is a reliable partner for GCCs in many other sectors. 

The Challenge: Accelerating EV Charger Development

As the EV market grows rapidly, innovative, efficient, and user-friendly charging solutions are becoming highly “in-demand”. The customer, an EV-focused GCC, developed a smart, linked household EV charger controller to take advantage of this opportunity. However, several major issues jeopardized their ability to meet tight market deadlines.

Key Challenges:

1.    Time Constraints: The GCC needed to accelerate development and deployment to stay ahead of competitors in the rapidly evolving EV market. Traditional development timelines were too long, risking missed opportunities.
2.    Technical Complexity: Developing an advanced EV charger controller with features such as load balancing, energy saving, and safety required deep expertise in hardware and device integration. 
3.    Integration Requirements: Ensuring compliance with global standards such as IEC 61851 and ISO 15118 while achieving compatibility with a wide range of ChargePoint vendors added layers of complexity to the project.
4.    Market Readiness: The solution needed to undergo rigorous testing across multiple EV models and environments to guarantee reliability, adding further pressure on time and resources.

These challenges created a high-stakes environment where the GCC required a partner with expertise in hardware, devices, and accelerated POC development to deliver a viable solution within weeks.

Gadgeon’s Solution: Rapid Development and Deployment

Faced with the client’s ambitious goals and complex challenges, Gadgeon implemented a tailored approach leveraging its expertise in end-to-end product development and rapid Proof of Concept (POC) delivery. This enabled the EV-focused GCC to overcome critical hurdles and roll out the smart EV charger controller within the required timeline.

Key Strategies Implemented:

1.    Agile Development Methodology: Gadgeon adopted an agile approach, ensuring iterative progress and faster development cycles. This method allowed the team to address challenges dynamically, delivering functional milestones within weeks.
2.    Modular Design Architecture: A modular system was developed, comprising three distinct electronic boards such as charge controller, communication controller, and relay controller. This design not only streamlined the development process but also enabled scalability and seamless integration.
3.    Feature-Rich Integration: The EV charger controller was equipped with advanced features, including:

• Load Balancing: Efficiently distributed power across multiple vehicles to prevent grid overload.
• Energy Management: Enabled cost-efficient charging by optimizing energy consumption.
• Safety Protocols: Included reliable safety mechanisms, ensuring secure operation under all conditions.

4.    Hardware and Firmware Expertise:Gadgeon’s in-depth knowledge of hardware and device integration ensured the seamless development of the controller unit, meeting all technical requirements with precision.
5.    User-Friendly Mobile Application: A mobile application developed using Flutter that offers multi-language support, simplifies charger configuration, and provides real-time monitoring for users..
6.    Compliance and Rigorous Testing: Gadgeon ensured compliance with IEC 61851 and ISO 15118 standards, conducting exhaustive testing with various EV models from Europe and India to validate performance and reliability.

7.   Cost-Effective Design for Reduced BoM Cost: 

• Gadgeon prioritized a cost-effective design to minimize the overall Bill of Materials (BoM) cost, ensuring affordability without compromising on performance.
• By optimizing hardware selection and streamlining components, the final solution was both highly functional and cost-efficient for mass production

Through this multi-faceted approach, Gadgeon enabled the GCC to overcome technical and operational challenges, delivering a robust and market-ready solution.

The Impact: Results Delivered by Gadgeon

Working with the EV-oriented GCC, Gadgeon achieved amazing achievements that allowed a smart, linked EV charger controller to be successfully introduced. The client was enabled to seize market possibilities and acquire a competitive edge through the faster schedule and strong solution.

1.    Accelerated Time-to-Market: The rollout timeline was drastically reduced from several months to just a few weeks, allowing the GCC to launch the product ahead of competitors.
2.    Cost-Effective Development: By leveraging modular architecture and scalable designs, Gadgeon delivered a feature-rich solution without inflating development costs, ensuring affordability for the target residential market.
3.    Enhanced Compatibility: The charger controller was seamlessly integrated with multiple ChargePoint vendors and adhered to global standards, broadening its usability across markets.
4.    Regulatory Compliance: The solution met stringent regulatory requirements, including IEC 61851 and ISO 15118, enabling smooth entry into the highly regulated EV industry.

Strategic Benefits:

• Market Differentiation: The client was positioned as a pioneer in innovative home charging solutions due to its sophisticated capabilities, including load balancing and energy management.
• Improved User Experience: End-users of the user-friendly mobile app and improved safety measures found ease and peace of mind.
• Scalability for Future Growth: The modular design enabled the GCC to expand functionalities and adapt to evolving market demands with minimal effort.
• Fully In-House Intellectual Property (IP): By developing the EV charger controller entirely in-house, the client secured complete ownership of the IP. This autonomy not only facilitated customization and future scalability but also instilled confidence among consumers wary of foreign-manufactured products, particularly in light of concerns surrounding Chinese competitors

This collaboration exemplifies Gadgeon’s ability to not only address immediate challenges but also set up clients for long-term success.

Why Gadgeon is the Ideal Partner for GCCs

Gadgeon’s collaboration with the EV-focused GCC highlights its unique strengths and capabilities, making it a preferred partner for GCCs across industries like EV, healthcare, and manufacturing. Here’s what sets Gadgeon apart:

1. Deep Expertise in End-to-End Product Development

• Gadgeon excels in comprehensive product development, covering both hardware and device-level integration.
• Its differentiated expertise ensures seamless execution of complex projects, from design to deployment.

2. Rapid Proof of Concept (POC) Delivery

• Gadgeon’s ability to quickly spin out effective POCs enables GCCs to validate ideas and refine solutions before scaling up.
• This accelerates the development process, reducing time-to-market significantly.

3. Proven Track Record

• Gadgeon has successfully partnered with GCCs to deliver transformative results in highly competitive industries.
• The EV charger controller case is just one example of its ability to overcome complex technical and operational challenges.

4. Commitment to Innovation

• By leveraging cutting-edge technologies and agile methodologies, Gadgeon ensures clients stay ahead of industry trends.
• Its focus on scalable and future-proof solutions helps GCCs adapt to evolving market demands.

With a proven combination of technical expertise, rapid execution, and a client-centric approach, Gadgeon empowers GCCs to achieve ambitious goals efficiently and effectively.

Conclusion

In the fast-paced and competitive world of Electric Vehicles, the ability to innovate and deliver solutions quickly is a defining factor for success. Gadgeon’s partnership with an EV-focused GCC underscores its capability not only to meet but exceed such demanding expectations.

By leveraging its deep expertise in end-to-end product development and rapid Proof of Concept (POC) delivery, Gadgeon helped the GCC overcome complex challenges and launch a feature-rich, market-ready EV charger controller in weeks rather than months. This collaboration highlights Gadgeon’s ability to deliver solutions that are efficient, scalable, and aligned with industry standards.

For GCCs in EV, healthcare, manufacturing, and beyond, Gadgeon offers a trusted pathway to rapid innovation and sustainable growth. Ready to transform your ideas into impactful solutions? Explore more success stories or contact Gadgeon to discuss your next big project.